CERBERUS

automatic production line of individual roller manufacturing

A PERFECT MACHINE CONCEPT

PRODUCTIVITY – High output with low personnel costs

QUALITY – Integration of quality control through condition monitoring

ECONOMIC EFFICIENCY – From pre-material to finished roll – Just in time

APPLICATION

Axle and roller production for intralogistics

Bulk handling, industrial industry

Tube and pipe manufacturers

Steel plants and bar processing lines

Automotive industry

Bike and bicycle industry

Furniture production…

FEATURES

High flexibility

Reduced storage costs

Just-in-time manufacturing increases monitoring

Permanent condition monitoring

Preventive service strategies

Standard configuration of transport roller plants

CERBERUS MAX CERBERUS PRO CERBERUS FLEX
Tube (mm)30-6030-6030-60 (105)
Axle8-14/HEX 8-148-14/HEX 8-148-14/HEX 8-14
ThreadM6-M10M6-M10M6-M10
Roller length100 -1500100 -1500100 -1500
Roller cycle time (Reference)*≤ 5 sec.7-10 sec.7-20 sec.
MaterialSteel/Stainless steelSteel/Stainless steelSteel/Stainless steel
Production methodyes, order relatedconditionally batch optimizedyes, order related
Simultaneous production of tubes and shaftsyesyesno
Merging of tubes and shaftsyesyesno
Assembly Stationoptionaloptionaloptional
*Reference, only valid for steel in standard configuration
Combined tube and axle system with an integrated assembly station

The CERBERUS MAX produces transport rollers in batch size 1 with a cycle time of just 5 seconds 100% automatic quality inspection of all rollers.

High-speed cycle times ensure extremely high output

Tube and axle dimension changes seamlessly during ongoing production

Fully automated tool change during product change or at the end of tool life

Precise measurement of axle and tube lengths integrated in the process

Optical quality control of crimped ends

Integrated condition monitoring system

Combined Tube and Axle System with Optional Semi-Automatic Assembly Station

Compact unit with high performance for batch-based manufacturing.

Simultaneous processing of tubes and shafts

Manual tool change

Manual setup process during format change

High output at constant tube length

Optional condition monitoring

Length measuring system for tubes and shafts

AUTOMATIC TUBE AND AXLE PROCESSING SYSTEM

Sequential production of tubes and axles for individual products

Multi-Head spindle with individual tools according to end-processing requirements

Manual tool change

Manual setup during format change

Space-saving design

Optional assembly station can be fed via buffer.